Influence of Resistance Spot Welding Parameters on he Microstructural Evolution And Mechanical Performance Of Multigrade Advanced High-Strength Steel Joints

Main Article Content

Dhiraj D. Balsaraf
Rupesh R. Gawande

Abstract

Carrying out weld resistance is commonly used in the production of vehicles and structures, and it is a widely used technique for connecting advanced high-strength steels (AHSS). Thermal conditions associated with welding, welding current, welding time and electrode force, all of which affect the quality of the welded joints, are closely related. The effect of resistance spot welding parameters on the microstructural evolution and mechanical properties of the joints made of multi-grade AHSS was discussed in this paper. Special consideration is made of the properties of the parent materials, the process of weld nugget formation, heat-affected zone, tensile-shear strength, and the hardness distribution. A comparative research framework is put forward to compare the behavior of the materials before and after welding. The Discussion relies on published experimental research to point to likely relationships and to expose key relationships among Process Parameters, Metallurgical Transformations, and Joint Performance. The work highlights how the process parameter settings for the various types of welding influence joint integrity, such as tolerances, production quality and reliability. The study points out the need for appropriate process parameter setting to provide desired integrity of welding joint, tolerances, production quality, and reliability

Article Details

How to Cite
Balsaraf, D. D., & Gawande, R. R. (2026). Influence of Resistance Spot Welding Parameters on he Microstructural Evolution And Mechanical Performance Of Multigrade Advanced High-Strength Steel Joints. CINEFORUM, 66(S7), 853–860. Retrieved from https://revistadecineforum.com/index.php/cf/article/view/1833
Section
Original Articles

References

Safanama, D. S., Marashi, S. P. H., & Pouranvari, M. (2012). Similar and dissimilar resistance spot welding of martensitic advanced high strength steel and low carbon steel: Metallurgical characteristics and failure mode transition. Science and Technology of Welding and Joining, 17(4), 288–294. https://doi.org/10.1179/1362171812Y.0000000006

Pouranvari, M., & Marashi, S. P. H. (2013). Critical review of automotive steels spot welding: Process, structure and properties. Science and Technology of Welding and Joining, 18(5), 361–403. https://doi.org/10.1179/1362171813Y.0000000120

Wei, S. T., Lv, D., Liu, R. D., Lin, L., Xu, R. J., Guo, J. Y., & Wang, K. Q. (2014). Similar and dissimilar resistance spot welding of advanced high strength steels: Welding and heat treatment procedures, structure and mechanical properties. Science and Technology of Welding and Joining, 19(5), 427–435. https://doi.org/10.1179/1362171814Y.0000000211

Long, H., Hu, Y., Jin, X., Shao, J., & Zhu, H. (2016). Effect of holding time on microstructure and mechanical properties of resistance spot welds between low carbon steel and advanced high strength steel. Computational Materials Science, 117, 556–563. https://doi.org/10.1016/j.commatsci.2016.01.011

Tamizi, M., Pouranvari, M., & Movahedi, M. (2017). Welding metallurgy of martensitic advanced high strength steels during resistance spot welding. Science and Technology of Welding and Joining, 22(4), 327–335. https://doi.org/10.1080/13621718.2016.1240979

Eftekharimilani, P., van der Aa, E. M., Hermans, M. J. M., & Richardson, I. M. (2017). Microstructural characterisation of double pulse resistance spot welded advanced high strength steel. Science and Technology of Welding and Joining, 545–554. https://doi.org/10.1080/13621718.2016.1274848

Pouranvari, M., Sobhani, S., & Goodarzi, F. (2018). Resistance spot welding of MS1200 martensitic advanced high strength steel: Microstructure-properties relationship. Journal of Manufacturing Processes, 31, 867–874. https://doi.org/10.1016/j.jmapro.2018.01.009

Hsu, T. I., Wu, L. T., & Tsai, M. H. (2018). Resistance and friction stir spot welding of dual-phase (DP 780)—A comparative study. The International Journal of Advanced Manufacturing Technology, 97, 2293–2299. https://doi.org/10.1007/s00170-018-2056-0

Kim, J. W., Murugan, S. P., Yoo, J. H., Ashiri, R., & Park, Y. D. (2020). Enhancing nugget size and weldable current range of ultra-high-strength steel using multi-pulse resistance spot welding. Science and Technology of Welding and Joining, 25, 235–242. https://doi.org/10.1080/13621718.2019.1680483

Feizollahi, V., Bahmani, A., Nadimi, N., Salmani, M. R., Pouranvari, M., Park, Y. D., & Ashiri, R. (2025). Factors affecting weld quality in resistance spot welding of advanced high strength steels. Scientific Reports, 15, Article 30012. https://doi.org/10.1038/s41598-025-14174-x